Yay, after building this as a draft for weeks, it’s finally done!
If I would have made this out of leather, it would have been done months ago. This became an issue of scope creep, that is, the project just kept growing more and more out of my hands.
At first, Jeff was going to make it, then he decided I needed to learn. So what culminated was a joint effort of, “Hey y’all, watch this.”
I am a total metalworking rookie, and I think that it shows, but hey, I did the thing! The base metals are nickel silver and brass. It’s not really based on any one particular coronet, you see hinged crowns across the continent.
Timeline: February to July. I could have had it done sooner if we focused on finishing it. But once we missed the deadline of East Kingdom Coronation, our goal became Pennsic.
We started with a mockup made out of cardboard. Pieces of cardboard were cut into plausible plaque shapes, and taped together. We used this to make a stencil.
I was busy with conference prep, so things got pushed back, but I got to cut METAL. \m/ I couldn’t do everything, and it was very hard to shape the plaques on the bandsaw after I traced the shape, so Jeff had to nip them by hand. It took 2 days. I felt horrible.
My cabochons had also come in. I went with a swampy Ruby-in-Zoisite.
Time to figure out copper shapes for enameling, and the sizing. Jeff punched them, I dished them. It was a loud night in the garage.
We tried to gun through this, but ran into some hiccups. I did all the enameling and soldering on the ornaments. Yep, hurricanes. And one tropical storm for luck. One of my non-SCA hobbies is storm tracking, much to the chagrin of my Facebook friends once the season gets cooking. That and, growing up in Florida, living most of my life on the Eastern Seaboard, yeah, they sort of become a way of life.
Jeff did the brass work on the edges and hinges, I helped only a bit with the solder but didn’t feel confident enough with the higher temp stuff.
At this point, we were pretty much out of time, but Jeff attached the bezels for the cabochons. I didn’t get pictures of it. Attempts at polishing with the wheel and dremel failed. We needed to use pickle. This was going to have to wait.
I found the damn pickle solution, and had fun with it. It took off all of the fire scale, and then I went in with some baking soda solution to get extra crud off.
I had to spend some time out of town for most of June, so aside from sewing, not a ton toward Pennsic got done. Time to revisit the coronet and finish this.
Jeff finally got a good polish on the wheel, and inserted the cabochons into the bezels.
Lacquer was painted on it to protect the metal, and let dry.
The ornaments were re-attached, and the rivets were cut. While Jeff did that, I cut the pearl for the tropical storm ornament in the front of the coronet.
Pearl in the storm, and that is not an obscure sports term:
Because of the weight of the metal, we needed to get a suspension in there for a lining. My husband concocted a system using cardboard to frame padding made from a tube of flannel and craft felt. It was then riveted to three of the alligators, and treated with Loctite.
And then I got to play fashion show to make sure it fit. Some of my veils are thicker, but overall it fits well. The padding should squish down a bit, if not, gravity is definitely going to do its job. I haven’t weighed it. I don’t think I want to.
And voila! We did it! A week and half from leaving for Pennsic! It’ll be on display in the Known World A&S Display on Middle Sunday. If not, I think I should stick out in a crowd.
Is it perfect? No. It’s only the third metal coronet Jeff has ever done, and the first like this where stones were set and it was full of ridiculous detail, but it’s mine, and the imperfections make it better for it.